White clay Ceramic Roof tiles – An ultimate guide

As a human being, one of our most important necessities is shelter. A home is where our life begins and ultimately ends. It is where we spent most of our life. So, it is not surprising that we tend to take a lot of time on deciding on how our dream home should come out.

A house will never be a house without a good roofing. When it comes to roofing, there is a wide variety of choices available to us. One of the best choices available to us is using roofing tiles.

What is a roof tile ?

A roof tile is a type of tile made from natural products primarily to protect your roof. As a human, one of our basic need is shelter. Our shelter is where we live most of our life.

It is where our children grow up and we grow old. It is where we share our bread and love. It is our most priceless possession – Our home! Well, The roof is the crown of your home.

grey roof tile beautiful view

That is why it is important to study a little about the roof and apparently about the roof tiles before you begin life at your own house.

You can read more about the different types of roof tiles here

When were roof tiles invented?

The history of roof tiles traced back to the history of human settlements. The clay tiles have been said to be used in china from around 10,000 BC [1]. It was spread out to the middle east in a little while and then the trend was carried across to the world.

The old Roman civilizations and their remains show us that roof tiles were extensively used over ancient Rome and Greece. Clay tiles were an important part of the Egyptian and Babylonian civilizations.

England was infamous for its encouragement to use clay roof tiles inside the city. After the Great Fire of London, The city was remodeled and structures with fire retardent capacity were preferred by the King and the people alike.

This brought in a lot of interest on the clay tiles. Clay tiles were having a relatively long life and fire resistance than the normal hay roof and wooden roofs. This bought in a huge boost in the roofing tiles market in Europe.

You can read about the complete history of roof tiles here

The clay tile was popular in Indian constructions also, notably due to their capacity to resist heat and water. The Mangalore roof tiles were famous in India and even today the Marseille roof tiles are called as Mangalore roof tiles in India. 

By 2010, The globalization bought in the highly superior White burning clay tiles to the Indian market. This slowly captured the market due their superiority to traditional clay tiles in the water absorption, resistance to algae, colour life, weightlessness etc.

Roofing tiles have become a very famous and widely used technique nowadays for roofing. The use of these tiles can be seen even in our ancestral homes and the ultra-modern homes designed today.

Why roofing Tiles?

Roof tiles offers the ultimate protection to your roof, and your homes. Roof tiles help the roof to survive the harsh weather conditions, keep out the rain and protect the home.

The use of roofing tiles helps to keep our homes protected from all types of weather. In South India, we are often faced with the harsh sun during our Summer seasons.

This is reportedly peaking at an 11 UV Index which is quite high compared to the normal 5 UV Index and so, all of our homes face the risk of heating up during summer.

During Monsoons, we have rich amounts of rain with a nonstop downpour for days. All these climatic conditions take its toll on our roofs.

We must do our best in keeping our roofs in the best condition. This can be achieved with the help of using roofing tiles.

It helps in keeping your homes cool during the summer and less humid at monsoon. Made from clay, these roofing tiles are specially designed to withstand all that nature has to throw on your houses. Below are the major reasons why we roof tiles is important for your roof

1. Heat Resistance

This is one of the main properties of roof tiles. Since clay reduces heat retention, It take long time to heat and resist heat.

As a result, only a fraction of the original heat is passed through the roofing. This will eventually reduce the heat inside the home.

Secondly, the shape of the roofing tiles helps to minimize heat retention further helping us out. The ventilation created due to the use of tiles, the shape of the tiles, the material, the selected colours etc will support in avoiding heat.

2. Reliability

Roof tiles stay around for a long time. They are not damaged easily by severe weather conditions like rain or heat. Roof tiles do not corrode or rust even when exposed to the harshest climates.

This makes it perfect for a place like the south india, where we have a wide variety of climate and geographies. From the cold and windy mountains to the salty seashores, roofing tiles work equally and excellently well.

Roofing tiles are also confronted with strict quality and durability tests to ensure that your roof gets the best protection. Hence they are strong and sturdy. Another factor is that roofing tiles become stronger as they age. clay tiles are stronger when compared to concrete and stand the test of time.

3. Noise cancellation  

Roofing tiles are good for soundproofing. It prevents and reduces sound from entering your homes or offices making sure that you can enjoy your peaceful time without any disturbances from outside.

It can reduce noise by almost 30 decibels which is double the amount of noise reduction provided by various other roofing materials.

This helps prevent sounds from entering your house if you live in a busy neighborhood. You won’t have the disturbance to your sleep on rainy days and finally, rest home without the disturbance at times of rainfall.

4. Fire Resistant

Roofing tiles are fire and heat resistant. They can be safely used in areas that are prone to fires as they provide better insulation. Historically, The roof tiles were promoted in England after Great fire of London on special order of the King. 

5. Energy Efficiency

It has a lower amount of embodied energy compared to other materials. As mentioned before, it reduces heat retention and thus keeps our houses cool.

Due to this, our cooling requirements too may be drastically reduced. With good roofing solutions, they even become stable in cyclones and can stand well even during great wind speeds.  

Let us look at how roof tiles comes in handy during the changing seasons.

How do roof tiles works? How does it protect your homes from summer heat

Summers are often too hot and humid for us to withstand and very often we find our homes heating up like frying pans.

The use of roofing tiles though can reduce this quite a lot. We have already looked ay how roof tiles resist heat.

Firstly, the fact that clay is an excellent heat-resisting material. Clay will Remove heat and keeps what is inside cool.

You can see this trick used in a lot of the hotter states of India and even in hotter parts around the world. Clay pots are often used to store up water which often remains cold even if exposed to harsh sunlight.

This same principle works on our roofs too.

Using roofing tiles can significantly reduce the amount of heat that gets collected by our roof and hence cool our home interior.

Due to the traditional shapes of the roof tiles, all roof tiles have the profile so as to let the airflow below them.

This enables the uninterrupted flow of air through the bottom of the roof tiles, eventually acting as a ventilation technique and cooling the tiles.

This ventilation technique will really help to reduce the heat, as the hottest air is trapped at the topmost layer of the atmosphere.

The hot air in the topmost layer will be taken out by the airflow and less hot air from the bottom layers reach this void, in turn creating the void in the bottom layers for the cold air to flow in.

Roofing tiles during monsoons: 

Roofing tiles have been used for many centuries In Kerala. The rainwater easily flows over the slopes of roof tiles compared to flat roofs.

The tiles also prevent water from collecting unnecessarily on the roof and along with rainwater gutters helps water reach the ground faster hence replenishing groundwater. 

The concrete roof are notoriously famous for leakage and cracks once it is exposed to water. This can be prevented at a very huge extend by the use of roof tiles.

Roof tiles avoid the concrete getting wet and avoid the chances for leakage or cracks and improve the life of your construction. Another huge advantage we can see is the fact it is less prone to fungi and algae being spread and thus affecting the looks of our house and going forward, the strength of our house.

Roof tile designs

Here are some of the roof tile designs from south india. All these are using KPG roof tiles

What is the average price of roof tiles in India ?

The pricing of roof tiles vary according to the materials and brands. Please see the below price list to get an idea

ITEMAvg Price
Traditional Clay Roof tiles₹37
Red Clay Roof tile₹90 – ₹120
Concrete roof tiles₹45- ₹60
Chinese ceramic roof tiles₹36
White clay roof tiles₹50 – ₹60
Read : https://www.roofings.in/blog/roof-tiles-price-list-in-kerala-india/

You can refer to our article on roof tile pricing to know more about the price and quality of different tiles in india

How roof tiles are made?

The white clay roof tiles are made from the white clay available in china with the help of a production line that is well maintained and structured. The roofing tiles are completely machine manufactured with the least amount of human interaction. But don’t worry every part of the production line is maintained and quality checked out by well-trained professionals who make sure that none of the roofing products is below your expectations.

Moulding the clay:

The clay used for the roofing tiles is brought from the best sources to make sure it has the right texture and will stand the test of time. All this clay are laced into moulds and moulded into the tiles using a moulding press of 100 tons. Each tile gets its uniform shape and proportions. Now, the tiles move forward on a conveyor belt along the factory. The moulds are arranged side by side as they move along the conveyors to their next destination.

Colouring for perfection:

            The tiles are batched and ready to be coloured. The colouring phase is split into two phases to make sure you get an even coating of the colour and the best output. In the initial phase, A colour coating provided on the tiles. It is thoroughly made sure that the colours are evenly spread and look lifelike. After the initial phase of colour coating, the tiles are ready for the final glass coating which gives it the shine that only a diamond could challenge. After the tiles get coloured, they continue their journey on the conveyor belt and they head on to the kiln.

Heating in the Kiln:

As the tiles move ahead, the parser intervenes to sort out the tiles. After this, they move along the conveyor belt ready to be baked in the burning hot kiln. Heating the clay makes it sturdy and elongates its lifetime. As the tiles reach the kiln, they are heated at 1200oC. After making sure that every tile is fit for the roof, they move along the long kiln, where they are kept on lower heat slowly giving it time to set so that it doesn’t break or get cracks in them. They move along the conveyor belts as they slowly cool down and get ready to be packaged. 

Packing and Shipping

The workers pack every tile with utmost care so that they reach your homes in one piece. Every single tile are well fit and packed so that shipping and movement or any vibrations associated with shipping doesn’t damage the ties you receive. Now, These tiles are up for sale at our showrooms around India so that you can buy them very easily.

 All this manufacturing process is done by machines without any direct intervention by humans. Don’t worry though every process is cross-checked by dozens of factory workers with their keen eyes to make sure that you get the very best.

Algae Resistance

Algae resistance is a critical feature in roofing materials, particularly for ceramic roof tiles. It’s common to see terms like “algae-resistant” when evaluating roofing products, but understanding what it truly means and why occasional discoloration may still occur is essential. This article explores why green or black algae may appear on ceramic roof tiles and why this is not a cause for concern or an indication of infection.

Algae resistance in ceramic roof tiles refers to the material’s ability to minimize the growth of algae on its surface. Ceramic roof tiles are inherently more algae-resistant due to their non-porous and dense surface, which makes it difficult for algae to take root and spread. However, “algae-resistant” does not mean algae-proof; it means that the material has properties that reduce algae adhesion and make it easier to clean if it appears.

Then Why Do Algae like black stains Appear on Ceramic Roof Tiles?

Despite the algae resistance of ceramic roof tiles, environmental factors can lead to the presence of green or black stains:

  1. Environmental Conditions
    Algae, particularly Gloeocapsa magma (a type of blue-green algae), thrives in humid, damp, and shaded environments. If the roof is exposed to prolonged moisture, especially in areas with limited sunlight, algae spores can settle on the surface.
  2. Airborne Spores
    Algae spores are often airborne and can travel significant distances. They can land on almost any surface, including algae-resistant ceramic tiles. Over time, if the conditions are right, the spores can start to grow, leading to visible stains.
  3. Nutrient Availability
    While ceramic roof tiles are dense and non-porous, dust and organic debris can settle on the surface. This layer can provide nutrients for algae, allowing it to grow even if the ceramic tile itself does not support algae colonization.

1. Surface-Level Growth
The presence of algae on ceramic roof tiles is typically a surface phenomenon. Algae resistance means that while algae may grow on top of the tile, it does not penetrate or adhere deeply into the tile’s material. It is important to understand that algae do not integrate with the ceramic material due to the following reasons:

  • Non-Porous Surface: Ceramic tiles are fired at high temperatures, creating a dense, smooth, and impermeable surface that prevents algae from rooting deeply.
  • High Density: The compact structure of ceramic tiles does not provide pores or crevices where algae rhizoids (root-like structures) can attach.

2. Easy Removal During Cleaning
Algae growth on ceramic tiles is typically easy to remove with simple cleaning techniques, such as low-pressure washing or using a mild detergent. If the algae were an “infection,” deeply embedded into the material, it would not be easily cleaned off with standard methods. This demonstrates that algae on ceramic tiles are surface-level and not indicative of any structural compromise.

3. No Chemical Reaction or Deterioration
Algae on the surface of ceramic tiles do not cause any chemical reaction that would degrade or damage the tile’s structure. The ceramic material’s resistance to moisture, UV light, and temperature variations ensures that algae have no long-term impact on the integrity of the roof.

Common Misconceptions About Algae on Ceramic Roof Tiles

  1. Misconception 1: Stains Means Algae and the product is Poor Quality Tiles
    Seeing black stains on ceramic roof tiles does not mean the product is of low quality or has failed. Algae spores exist in the natural environment, and any material exposed to the right conditions can experience surface-level algae.
  2. Misconception 2: Algae Growth Is an Infection
    Algae “infection” would imply that the algae have penetrated the ceramic material and integrated with its structure. This is not the case with algae-resistant tiles, where the growth is limited to the surface and does not cause deep staining or damage. If Algae is infected, it means the tile is not Algae resistant
  3. Misconception 3: Stains Is Permanent
    Stains on ceramic roof tiles can be easily cleaned off, making it a temporary cosmetic issue rather than a permanent flaw. The tiles’ resistance to algae means they are designed to shed algae efficiently with regular cleaning.

Where to buy Roof tiles ?

Another huge advantage we have is the availability of these tiles and the price.

KPG Roof tiles are available in different price ranges where anyone from a middle class to even a rich person can find a comfortable selection as per choice.

They are also available for bulk order in varying colors to make sure that your home doesn’t lose its cosmetic efficiency and works seamlessly with your color coordination.

The minimum expected life of these branded roof tiles are 35 years so that you don’t need to worry about roofing in the immediate future.

We have several branches in South India from where you can get top-grade roofing tiles at a reasonable cost. They are manufactured in a careful and smartly designed dedicated production line where each roof tile passes through the molding phase, followed by a 3 stage coloring phase.

Each tile is quality checked by our employees and you only get what we believe keeps up your expectations from you. It is made sure that none of the tiles you receive are damaged and have the same quality as any other of the bunch.

What more is that you can get all your requirements right here at our showrooms without having to individually purchase other materials from elsewhere. This helps you by reducing the amount of time you waste as well as providing better offers than anywhere else.

KPG also provides quotations. You can even have our personnel come over and get you a cost estimation well before we start our work. You can avail all this and more with KPG Roofings. It is this trust in us that shelter your homes for a lifetime. Contact us at +91-9562-888-666 to reach our customer care or visit our nearest branch

Reference

  1. https://books.google.co.in/books?id=JNEeKsVkXg0C&pg=PA43&lpg=PA43&dq=roof+tiles+in+china+10000+bc&source=bl&ots=oxlMKmQJ8r&sig=ACfU3U0cnD1bdEm2sUXgfGiDxKBxQo4JEA&hl=en&sa=X&ved=2ahUKEwivhbrAjYbpAhULyDgGHcS3APkQ6AEwAHoECAgQAQ#v=onepage&q=roof%20tiles%20in%20china%2010000%20bc&f=false

What is the importance of Rainwater Gutters?

Of all the seasons, monsoon is the one that brings a loss of destruction and loss. Rains though very important are also a major player in the damage done to our homes.

In Kerala and more generally South India, we receive plentiful rain in the monsoon seasons starting from June. Too much rain can cause a lot of harm to our homes. This is why we should understand the importance and use of rainwater gutters. 

What is the damage caused by rain water ?

Rains in South India are often more similar to downpours than small showers. We receive approximately 3107 mm of rainfall annually, which is quite large compared to many other regions on earth.

Rainwater though life-giving and pure, also have a devastating toll on our houses and other buildings. Bad roofing can cause leakages and even lead to structural disintegrity.

Continuous downpours can lead to waterlogging on the roofs of homes, leading to even worse matters like water leakages inside our homes. Also, normal roofings often allow rainwater to flow along the walls and hence damage the walls and the paint job of your house.

It can also lead to soil erosion. Continuously falling water can also damage any tiles and interlocks used.  The rainwater collected on roofs can also cause algae to form on roofs. It can also help mosquitos lay eggs and spread thus creating health problems.

What is a rainwater gutter?

A rainwater gutter uses PVC pipes to create a way for water to flow. The water flows into them from your terrace or roofing tiles and flows through these pipes. Now they reach the potential downspout where they flow harmlessly away. These rainwater gutters are made up of lightweight but sturdy PVC pipes that can last a long time and help prevent damage to your homes.

How does rainwater gutter help?

The rainwater gutter often helps houses by steadily letting the water slowly down the pipes instead of getting collected on rooftops. It helps to avoid damage to your roofs to a great extend causing rot, disintegration, and molding of shingles, fascia, soffit, and masonry.

It prevents moisture from getting through windows, condensing and damaging sills and interior walls.

These systems, installed along the edges of roofs create passages for rainwater to flow along naturally from your rooftops, directing them down into your downspouts.

These are the vertical sections that take the water from your roofs and brings it to the ground level. Strong rains can create fast-falling water from rooftops which can sometimes even damage the foundation of your house over time.

What is the Price of Rain gutter?

The average price for Rain water gutters is around 185 – 200 /meter. This cost is for the rain gutter pipe only. There will be additional accessories like center drop, end caps, downspout, inner corner, outer corner, clamps etc.

What should I know before Installing?

Rainwater gutters are quite easy to install and easily go along with the different types of roofing solutions used in South India.

They are quite easy to install with bare minimum modifications to the existing infrastructure. The pipes used are made of the highest quality materials so they last long and look premium.

There are a few issues though with rainwater gutters. If you live in a place with lots of trees, there is a chance that the gutters may get filled up eventually by leaves and get blocked.

This may be a problem but one which has an easy solution. You just have to clean and verify your gutter twice or thrice a year.

If you do this you will be fine. Sometimes, gutters can be noisy if the gutters are blocked. So it is quite necessary that you clean your gutters often. 

What is the price of rainwater gutter in India?

The average price of UPVC rain water gutters in kerala is Rs. 190 per meter. The KPG roofing offers different types of rain gutters and this is an average price only. Rainwater gutters are very popular in india, especially in southern states like kerala and karnataka where the rainfall is higher.

When and where to buy Rain gutters?

Rainwater gutters are best bought and installed before the rains arrive and it’s not too late. It can help keep your home safe and last long without any damage from rainwater.

One of the best options available for rainwater gutters in South India is KPG Rainwater gutters. We promise safety and style at a nominal price. If you have a higher budget, you may go to other premium brands like AEGIS.

Our rain gutters are made out of UPVC virgin material. We emphasize on high performance in durability and sustainability in safety factors.

It is lightweight, economical, and designed to ensure good flow with the best curb appeal. KPG gutters can help water from your rooftops flow easily down to the ground thus preventing clogging, mosquito swarms, moss, and algae from building up on your roofs and above all protect your roof from damage and loss of beauty.

Our rooftop rainwater gutter solutions are top-notch and provide you with the promise of safety, quality, and security.

This can be integrated to rain water harvesting tanks, which will ensure all the rain water that falls on your roof will be taken to these harvesting tanks without any loss.

This will also ensure the safety of the building, the under lying soil and also helps to fight against the water scarcity. 

You can contact us at +91-9562-888-666 for any enquiries about rainwater gutters or general about roofings.

HISTORY OF ROOFING TILES

For a house or any building, in fact, the roof is as important as its foundation. Due to this, selecting your roofing solution is really a time consuming and confusing decision. There are various alternatives available to choose from and one of the best among them is roofing tiles.

Roofing tiles are often made out of clay and placed in a slanting fashion on your roofs. It helps to reduce heat during summers and prevents water clogging during monsoons.

This reason combined with the wide varieties and designs has made roofing tiles the go-to solution for any customer. We should take a look at why Roofing tiles have become a huge phenomenon it is now. From the first picture you drew as a child, roofs have always been about roofing tiles.

   

Ancient roots of the roof tiles

Clay has been widely used throughout human history for various purposes starting from pottery to roofing tiles. The use of clay roofing tiles has been seen dated as far back as 10,000 BC in many parts of China.

From that period onwards, clay roofing tiles became the synonym for roofing all around Asia. It also had a fair deal of usage in Middle Eastern countries and in settlements in Greece, Rome, and Egypt. Not widely used but still never forgotten.

Clay roof tiles have adorned the roofs of many famous Greek temples, Buddhist monasteries, and Hindu temples. It is a sure find in almost all of the famous archeological sites and historical buildings.

The Roman influence mainly helped the use of roofing tiles boom around Europe. The innovative Roman’s used the ‘Over and under’ clay tile structure while creating roofings for their dwellings.

 

Evolution and use in modern times in India:

  Clay roof tiles went away as the Roman Empire fell back from many parts of Britain. This would only reappear way later in the history of Britain.

A number of countries and cultures adopted the roofing tile as a solution. Indian roofs especially those of South India soon adorned these tiles.

This was just right for the weather conditions in South India. Roofing tiles can still be seen in old houses, ancestral homes that are several centuries old, and have seen multiple generations.

They have also been prominently used in building many temples and Architecture especially in Kerala, Karnataka, and parts of Tamil Nadu.

You can just go visit these ancient relics and still see the integrity and strength displayed by the roofing tiles there. Some are only partially damaged and many remain unscathed, standing the test of time.

The main reason it was used primarily in South India is the fact that it is the best solution for the weather and it is easy to install and look after with a large lifespan. The use of these roof tiles was almost like a mandatory tradition until some part of 1980s where concrete roofing became a trend with many people tempted to move on to it.

This was soon understood as a bad idea compared with roofing tiles and roofing tiles have again started becoming the go-to solution for roofing in places like Kerala and Karnataka due to the advantages it poses compared to concrete roofing.

 

The future of roof tiles:

roof tile deep grey colour

 The use of roofing tiles have been so prominent in the past that it is quite impossible to think about a future without them.

With people understanding the importance of roof tiles and a wider variety of products with much better quality and color options available in the market, roofing tiles are sure to retain its position as the best roofing solution for a long time ahead.

The modern designers and architects have a tendency to fuse in modern architecture with the traditional elements. The roof tiles are one of those note-worthy traditional elements that appears with a modern face. 

The distinct colours and profiles of new age roof tiles gives in a royal charm to the houses. With the invention of new technology like photovoltaic cells and solar cells, innovative products like solar roof tiles may soon be launched in to the market.

Roof tiles, already a green and eco-friendly product, may get more exposure and usage if the products like solar roof tiles are successful. These may contribute a lot to the energy crisis and will be surely preferred across the households in the world.

Our view:

We often find that the choices, thoughts, and lifestyles of our ancestors are quite inspiring for us millennials. Roofing tiles are one such beautifully and meticulously crafted piece of clay that is sure to keep your homes safe, beautiful, and strong.

This idea of our ancestors combined with the raw quality and strength provided by manufacturers surely has made the roofing tile the best solution there is.

This is why we recommend you to try out the best quality roofing tiles available in the market at a very reasonable price.

KPG is your best choice for all things roofing. With some of the best products and services in the segment, we are the market leaders ready to shelter homes and keep you safe during these hard times.